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Fibres can be natural or man-made.

Natural fibres are mostly short (staple) i.e. wool, cotton, linen. Silk is spun by the silk worm into filament and so is much longer.

The natural fibres are too short and would break easily and are not long enough to be used to make fabric unless they have been through the spinning process. Man-made fibres are produced as a filament but need to be processed to make yarn suitable for making fabric. Continuous filaments can be cut into short staple fibres or remain as a filament according to the end use of the yarn that is to be made. Continuous filaments are used for hosiery.

The process of making yarn is called spinning, but fibres are often blended together before spinning. There are two spinning systems and companies generally use one or other system. The Woollen System used for short fibres. The Worsted System used for longer fibres, makes a yarn which has a high twist and is thinner and stronger.

Although these terms woollen and worsted are linked to wool, man-made fibres can be blended and spun on either system, but it is more common for the worsted system to be used for man-made filaments.

Spinning is:-

  • The process of producing filaments for man-made fibres
  • The twisting of staple fibres together to make yarn

Spinning includes:-

  • Cleaning – where any dirt and waste are removed from staple fibres
  • Carding – untangling and straightening fibres
  • Drawing – either by breaking the web produced into thinner strands for spinning or stretching man-made fibres
  • Most spinning companies use Ring Spinning

NB Yarn is the end product of spinning and is a finished product in its own right. It can be sold to the customer at this stage.

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